Gengshengtang has always placed research and development and quality at the forefront of its product development. To ensure R&D and quality, it has long collaborated with external professional teams, establishing an academician and expert workstation, a postdoctoral workstation, and a research and development center, and has applied for and obtained 30 patents. Professor Zhong Zheke, Deputy Director and Doctoral Supervisor of the Bamboo Research and Development Center of the National Forestry and Grassland Administration, leads a team to leverage technology, applying recyclable technologies to promote the conversion of wastewater and waste generated in primary processing into ecological organic fertilizer. A complete integration of SRM, CRM, SAP, MS, and OA systems forms the entire operation and management system, improving work efficiency and user experience, and ensuring projects are completed on time and with high quality.
Based on remote sensing technology and drones, 16 indicators, including soil pH, heavy metals, and pesticide residues, are tracked in real time to provide precise monitoring and analysis of bamboo forests and mustard plant bases, enabling precise fertilization and irrigation.
Through Professor Zhong Zheke's scientific research and technology, wastewater and waste materials are transformed into reusable ecological organic fertilizer. This organic fertilizer is then returned to the mountains via fire-fighting irrigation ponds to improve the soil, ultimately achieving a business model that both benefits and nourishes the mountains.
The establishment of a provincial-level high-tech enterprise research and development center and a postdoctoral workstation, along with the gathering of professional research talents, provides a solid guarantee for conducting cutting-edge research on bamboo shoot bio-preservation and the utilization of the entire bamboo shoot.
The Manufacturing Execution System (MES) integrates functions such as production planning, intelligent scheduling, recipe management, process management, quality control, process traceability, personnel management, equipment management, and energy management, and captures data from the entire process in real time.
The intelligent high-temperature sterilization system can precisely adjust temperature and time parameters at different stages to achieve the best sterilization effect. At the same time, the materials are heated 360 degrees from all directions within the system, and the precise temperature and time control ensures optimal cooking results and taste.
Utilizing advanced vacuum pre-cooling combined with mechanical freezing technology for rapid temperature reduction, coupled with liquid nitrogen rapid freezing at -196°C, this process rapidly lowers freshly harvested or processed ingredients to extremely low temperatures. It swiftly passes through the maximum ice crystal formation zone, preventing cellular tissue damage caused by slow cooling.
Using high-standard, clean, and healthy freshness-locking packaging materials and employing a fully automated material packaging system, we ensure zero foreign matter and zero contamination in the food production process.
From RO reverse osmosis purified water to the 316 stainless steel boiler inner tank, through secondary evaporation to form ultra-high temperature steam, then to the 304 stainless steel storage tank, and finally through 304 stainless steel pipes and valves, all the way to the end consumer.
Adopting the advanced "COP cleaning system", the 4P system controls the process by using a single gun at the end, which is both energy-saving and highly efficient, and leaves no disinfectant residue.
The adoption of an intelligent facial recognition occupational health management system, along with the implementation of GMP standard management, ensures healthy and hygienic production processes.
304 stainless steel partitions, Swiss Sika polyurethane flooring, American York screw chiller air conditioning, 100,000-level air purification fresh air system, and a centrally integrated ozone disinfection system ensure clean air in the workshop.
To efficiently handle personalized orders and logistics needs, Gengshengtang has implemented an integrated business and finance control system, constructed a high-bay automated warehouse, and introduced a Warehouse Management System (WMS) and Warehouse Control System (WCS), thus building a complete order processing and intelligent warehousing solution.
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